Need Help with Dual Electric Fan Relay Wiring Diagram

If you’re looking to wire a dual electric fan relay for your car’s cooling system, you’ve come to the right place! Here’s a step-by-step guide to help you through the process.

Materials Needed:

  • Dual Relay (typically a 30/40 amp type)
  • Wiring harness with appropriate connectors
  • Electrical tape
  • Wire cutter/stripper
  • Heat shrink tubing

Wiring Overview:

Wiring a dual electric fan relay involves connecting the relay to your fans, power source, and a thermostat or switch. The basic idea is to ensure that both fans activate when the engine reaches a certain temperature, providing optimal cooling.

Step-by-Step Instructions:

  1. Locate the Relay: Your dual fan relay should be placed near the fans for easier access to the wiring.
  2. Identify Connections: Typical connections for a dual relay include:
    • Pin 85: Trigger from the temperature sensor or switch
    • Pin 86: Ground
    • Pin 30: Power source (usually from the battery)
    • Pin 87: Output to the fans
    • Pin 87a (if applicable): Another output for the second fan
  3. Wiring Colors: Use the color codes of your wiring harness to maintain consistency. Common color codes include:
    • Red for power
    • Black for ground
    • Yellow/Blue for fan outputs
  4. Connect the Relay: Connect your wires as per the pin configuration. Make sure to crimp or solder connections securely and insulate them with electrical tape or heat shrink tubing.
  5. Test Your Setup: Before sealing everything up, turn on the ignition and check if the fans activate as expected when the engine temperature rises.

Troubleshooting Tips:

  • If the fans don’t activate, double-check your wiring connections for any loose ends.
  • Make sure the relay itself is functioning, as a faulty relay can prevent the fans from receiving power.

By following these steps, you should be able to wire your dual electric fan relay successfully! If you have any questions or need further clarification, feel free to ask. Happy wiring!

2 Likes

Dual electric fan relays are crucial for managing your vehicle’s cooling system. They switch the power to the fans based on temperature, ensuring the engine stays cool. Understanding this will help you wire them effectively.

Exactly! Without proper wiring, your fans may not work as intended. It’s like having a watch without a battery—it just won’t help you keep time!

I completely agree with you both. The wiring configuration is key. I’ve seen systems where poor connections led to fans running inefficiently, or not at all. Regular maintenance is essential.

Haha! That’s a funny way to put it! But seriously, what is the best way to check relay function before wiring?

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Before you wire, use a multimeter to test the relay. You should see a switch in the circuit when the relay is activated, confirming it’s working. Always double-check your connections!

If you neglect the wiring, you might experience overheating, which can damage your engine. Just a reminder to double-check everything before calling it done!

Sounds like a solid plan! Do you recommend soldering the connections, or would crimping connectors be sufficient?

Soldering is ideal for a reliable connection, but crimping is fine for most situations. Just ensure the crimp is tight and use heat-shrink tubing for added protection.

Great tips! A buddy of mine once used duct tape thinking it would be enough—definitely not a solution!

Duct tape? Wow, that’s an ambitious approach! Stick to proper connectors for your safety and your engine’s health. Safety first, right?

LOL! Sometimes we learn the hard way. What are the common signs that a fan relay is failing?

Common signs include your fans not turning on, overheating, or the fans running continuously. Always check the relay if you encounter these issues!

7 Likes

It’s fascinating how something as small as a relay can impact vehicle performance so much. Ensuring everything is wired correctly certainly pays off in the long run.

I can help with that! To wire dual electric fans using relays, you’ll need basic tools like wire strippers, crimpers, and connectors. You’ll also need two relays, some wire, and a fuse. Safety first: always disconnect the battery before starting!

7 Likes

Awesome! Could you provide a detailed wiring diagram? I’m a visual learner, so something clear would be great.

Sure! You’ll wire each fan to its own relay. Connect the triggers from the relay to the appropriate temperature switch. Also, ensure you ground the relays properly to avoid any short circuits. Safety tip: use fuses rated for your fans!

6 Likes

Is there a specific order for the wiring? I’m a bit lost on sequences.

The order can depend on your specific setup! Generally, connect the power wire to the relay first, then the ground, and finally connect the relay to the fans. Don’t forget to check your model’s manual for specifics!

Thanks for the insight! Any tips on troubleshooting if something doesn’t work as expected?